Dental milling burs are essential dental tools that are highly used in dental restoration procedures. These burs are efficient, and accurate and derive long-lasting results for the production of dental products. Though various dental milling burs are available in the market, choosing the most appropriate set of bur is essential to determine the quality and efficacy of dental restoration procedures such as inlays, crowns, bridges, onlays, and dentures.
To help you choose the most appropriate bur for yourself, our extensive guide includes everything in this article that you need to know and make an informed decision. Our article outlines the different materials utilized in producing them and how the dental milling burs material affects the milling process and the final product.
- What Are Dental Milling Burs Exactly?
- Different Types Of Dental Milling Burs Based On the Material Utilized
- Choosing Dental Milling Bur to Use in Your Practice: Key Considerations
- Optimal Methods Of Attaining the Perfect Performance Of Milling Burs
- What Are the Most Widely Used Dental Burs?
- How to Determine the Performance and Longevity Of Dental Bur?
- FAQs
What Are Dental Milling Burs Exactly?
Dental milling burs are the primary cutting tools used in the application of CAD/CAM milling machines used in contemporary dentistry. The milling burs are used for the removal of complicated restorations from dental material blocks, such as but not limited to zirconia, lithium disilicate, and PMMA, which stands for polymethyl methacrylate.
The dental burs used in dentistry come in all shapes and sizes and have some sort of design that will be particularly well-suited for specific milling work, such as roughing, contouring, and shaping a smooth dental restoration.
Different Types Of Dental Milling Burs Based On the Material Utilized
The form of a milling bur is among the primary characteristics that define its durability, precision, and cutting efficiency. The most commonly used forms are:
● Carbide Milling Burs
Tungsten carbide dental milling burs are usually seen to be a very hard substance that is very wear and tear-resistant as well. Because it has a very high capability to stay precise and accurate to a very high extent while cutting, it becomes the best choice for cutting softer substances like wax, PMMA, and other resins.
This specific dental milling burs material is discovered to be most appropriate for the construction of temporary dental crowns and bridges and restorations of PMMA and wax so that the results obtained in dentistry are certain and very precise.
● Diamond-Coated Milling Burs
With a fine industrial diamond milling bur dental substrate, this new material offers the ultimate hardness level, which is the deciding factor for high-precision and accurate cutting ability. Additionally, it also has a much longer life than conventional carbide dental milling burs and can effortlessly work on hard materials such as zirconia and glass ceramics.
Formulated to cut zirconia restorations and glass-ceramic materials such as e.max and lithium disilicate, this cutting-edge material is extremely resistant and effective and therefore, particularly ideal for challenging dental procedures where accuracy is paramount.
● Coated Hybrid Milling Burs Design
The DLC or TiN-coated tungsten carbide surfaces show superior performance and wear resistance. The new surfaces lead to longer dental instrument life and give low friction levels. Which also prevents the generation of heat in most applications.
The material also shows good compatibility with a vast range of dental materials, and thus it is a very practical and demanded material for application in a host of various applications in the dental field. It is especially well adapted to machining hybrid ceramics, polymethyl methacrylate (PMMA), and zirconia, which leads to it providing precise and effective results on a routine basis.
● Ceramic Milling Burs
Ceramic industrial compounds are also very hard and have improved wear resistance, making them highly durable for many applications. Being non-reactive, they reduce material contamination to a minimum, providing clean and accurate results. Their characteristics make them highly ideal for machining ceramic and hybrid materials of high accuracy, providing reliable performance in harsh industrial conditions.
There are certain dental burs manufacturers and service providers like Aidite, that produce extremely popular, high-quality ceramic burs that are known for accuracy and longevity. With the motto of excellence in mind, they offer high-quality instruments and services designed to fulfill needs for high-precision machining with a promise of enhanced performance and reliability.
Choosing Dental Milling Bur to Use in Your Practice: Key Considerations
The choice of dental milling bur relies on several important factors that must be taken into consideration:
● Material Compatibility
Each milling bur is constructed to be used on particular types of dental milling bur material. The wrong bur will produce ineffective cutting processes, excessive tool wear on the tools themselves, or even chipping on the material you are cutting.
Diamond-coated burs, for instance, are most suitable to use when cutting zirconia, and carbide burs are best to use when cutting PMMA and wax materials.
● Bur Diameter and Bur Shape
Burs vary in size and shape, with certain functions in machining and dental use. 2mm large-diameter burs are best for roughing and effectively removing bulk material.
Small-diameter burs of 0.6mm are ideal for detail work with controlled precision appropriate for occlusal surface manipulation. For contouring, ball-end burs are ideal, and flat-end burs are ideal for sharp-edge milling to provide precision and efficiency in all applications.
● Milling Machine Compatibility
Various milling machines have their unique bur sizes, bur types, and shank forms. Therefore dental professionals need to make sure they choose the milling machine that suits their existing dental toolkit. Ensure compatibility of machines before burs’ purchase so that they will function correctly.
● Cutting Efficiency and Surface Finish
A perfect milling bur would cut any surface smoothly through the material. While producing a silky and polished surface in its trail.
For example, diamond burs have been shown to create better surface quality, which subsequently reduces the need for any significant post-processing activity in the future.
Optimal Methods Of Attaining the Perfect Performance Of Milling Burs
To ensure your dental milling burs work optimally and will keep doing so for as long as possible, you must follow these best practice guidelines:
- Daily Cleaning and Proper Bur Tool Care: Remove the debris after each milling procedure to prevent material buildup. – Utilize ultrasonic cleaning or compressed air to facilitate thorough care.
- Optimum and Suitable Milling Parameters: Adjust spindle speed and feed rate according to bur type and Dental milling burs material. – Pressure must not be excessive, which may cause premature bur wear.
- Monitor Bur Wear Closely and Replace in Due Time: Inspect the burs thoroughly for any signs of wear, including a reduction in cutting efficiency or signs of rough surface finish that would be detrimental to their function. However, the replacement of bur at the recommended time is crucial to ensure precision.
- Provide for the Right Use Of Coolants and Lubricants: Accurate cooling reduces the risk of heat accumulation and, thereby, significantly lengthens the duration of the life of the bur. Some of the materials need specialized dry milling and others need wet milling.
- Decentralization Is Necessary: Dental burs must be ultrasonically cleaned to brush away dirt and then undergo industry-standard sterilization. They must be stored for longevity and to prevent cross-contamination.
- Replacement Of Bur: Replace ceramic burs when wear & tear is observed, i.e., reduced cutting efficiency, increased procedure time, vibration, or visible cutting edge damage. There should be maintenance and follow-up visits for proper operation.
What Are the Most Widely Used Dental Burs?
There is a vast array of dental burs to be used for every type of application in dentistry. Some of them include but are not limited to, carbide burs, general-purpose carbide burs, which have a multi-purpose use, diamond burs designed with the particular intent to effectively cut through hard tooth structure, and special-purpose burs to be utilized for specialized dental treatment.
Every bur is so well designed for other purposes; for instance, used in pivotal stages such as contouring a cavity, crowns and bridge preparation, or adding the finishing touch to a restoration.
How to Determine the Performance and Longevity Of Dental Bur?
Material quality, frequency of use of dental bur, cleanliness, sterilization, and material of cutting depend on the performance and durability of dental burs. If the dental bur is utilized and maintained in the best possible manner, sure enough, it can definitely improve the performance and durability of the bur and seal the success of dental treatments. Not only that, it will be an economical choice because the durability of the bur will be improved.
Conclusion
Choosing the best dental milling bur is the most critical decision when preparing exact, high-quality, and strong dental restorations. There are numerous considerations while choosing one, such as the material from which the bur is fabricated, the size, whether it suits the machine with which you are working, and the total price.
By investing in high-quality burs, undertaking best practices, and joining hands with verified dental burs manufacturers, one can create ideal working conditions for themselves. This will not only mark the success of their milling procedures but also reduce wastage generated during dental procedures.
For premium quality dental milling burs, we highly recommend Aidite. With their high-quality tools and precision in services, dental professionals can achieve maximum patient satisfaction.
FAQs
What are the most frequently used dental burs and how are they used?
There are various dental burs, i.e., general-purpose carbide burs, diamond burs to cut hard tooth structures, and special burs for special procedures. They all are for special purposes, e.g., while shaping a cavity, crown, and bridge or finishing a restoration.
Dental burs are sanitized and sterilized how?
Dental burs must be ultrasonically cleaned to brush away dirt and then undergo industry-standard sterilization. They must be stored for longevity and to prevent cross-contamination.
When should I replace my ceramic burs?
Replace ceramic burs when wear is observed, i.e., reduced cutting efficiency, increased procedure time, vibration, or visible cutting edge damage. Maintenance and follow-up appointments are required for optimal performance.
What are the most frequent dental bur issues and how are they corrected?
Bur chatter, heat generation, and fracture are some of the problems most likely to occur. These are preventable through the employment of the proper bur in the procedure, good equipment maintenance, and application of proper technique while working the equipment.